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XT550 - AN TOÀN VỚI MÁY CÂN CHỈNH ĐỒNG TÂM TRỤC

Máy Cân chỉnh trục thế hệ XT550 có đầy đủ tính năng của XT660 với một điểm khác – độ an toàn và khả năng chống cháy nổ ở khu vực nguy hiểm. Với  máy cân chỉnh đồng tâm trục XT550 bạn có thể thực hiện các công việc sau:

Cân chỉnh máy Kiểm tra Softfoot
Kiểm tra độ xoắn nền Tài liệu và chia sẻ kết quả
Kiểm tra bạc đạn

AN TOÀN CHO KHU VỰC NGUY HIỂM

Hệ thống cân chỉnh trục XT550 được Ex phê duyệt để phát triển cho các khu vực nguy hiểm dễ cháy nổ và được vận hành dễ dàng thông qua ứng dụng XT Alocate. Đây là một hệ thống đo lường tiên tiến để cân chỉnh các máy móc theo phương ngang và dọc / mặt bích của máy quay.

Với công nghệ laser điểm cho phép hệ thống cân chỉnh trục XT550 đo lường máy móc có quy mô lớn. Đầu đo được phê duyệt theo ATEX mới nhất về phòng chống cháy nổ, và được đánh giá cả chống nước và bụi IP66 và IP67.

TỰ CHỌN MÀN HÌNH HIỂN THỊ CÁ NHÂN

Hệ thống cân chỉnh trục XT550 có 2 dạng cấu hình, có hoặc không có thiết bị được ATEX chấp nhận màn hình Tab-Ex®. Thiết bị cân chỉnh trục XT chạy app trên hầu hết iOS và Android như màn hình hiển thị XT11. Tuy nhiên, những thứ đó không được phép trong các khu vực có khả năng gây nổ, nhưng lại là sự kết hợp  hoàn hảo để sử dụng ở những nơi khác.

Lưu ý: Để sử dụng trong khu vực dễ cháy nổ, thiết bị điện thoại bạn đang sử dụng phải được cấp phép cho khu vực này. Nên kiểm tra nhãn hàng cấp phép trước khi bước vào khu vực chép nổ. XT11 không được sử dụng trong khu vực cháy nổ.

FEATURES

Measurement programs

The featured programs below are the most common used with this system. Please click here for a complete overview of possibilities.
*=accessories needed

 

Horizontal machines

The user interface is intuitive and guide you through the measurement process. It is animated and zooms into the most important things for each step. You can save the measurements of a machine for As found and As left in the same file.

Vertical/flange mounted machines

For measurement and alignment of vertically and flange mounted machines.

Easy-Laser XT machine train

Machine train

Build your own machine train with theoretically as many machines as you like. You can pick the reference machine manually, or let the program choose one that will minimize the need for adjustments.

Alignment program for cardan/offset mounted machines

Cardan/offset mounted machines*

For alignment of cardan/offset mounted machinery. (Requires additional Cardan bracket kit.)

Soft foot check

Alignment work begins with a soft foot check. The soft foot check ensures that the machine is resting evenly on all its feet by indicating which foot/feet should be adjusted. This is an important part of securing a reliable alignment. After the soft foot check is complete, you can go directly to the alignment program with all of the machine’s distance values saved.

Easy-Laser XT EasyTrend

EasyTrend*

Makes it possible to keep track of machine movement over time. Thus you can check for e.g. thermal expansion and pipe strain issues.

Twist measurement

Program to measure flatness/twist of, for example, machine foundation, machine tables, etc.

 

Values – digital dial indicators

The Values program has a clear digital representation of the laser target, and a list view for recorded values. Use it to measure as with dial gauges and to check bearing play.

Belt alignment*

Using the system you can align sheaves and pulleys with digital precision. Adjustment of the machines is displayed in real time on the screen, with readings for angle and axial displacement in both the vertical and horizontal axes, as well as an adjustment value for the front or rear foot pair. The result can be documented as normal. (Requires the XT190 BTA accessory.)

Vibration analysis*

Diagnose vibration level, unbalance, misalignment and looseness. (Requires the XT280 accessory.)

 

9-12-3 9-12-3

Measurement points are recorded at fixed points 9, 12 and 3 o’clock. This is the classic three-point method which can be used in most cases.

EasyTurn™ function EasyTurn™ function

The EasyTurn™ function allows you to begin the measurement process from anywhere on the turn. You can turn the shaft to any three positions with as little as 20° between each position to register the measurement values. Voila! Measurement is complete!

Continuous sweep Continuous sweep

Automatic recording of measurement values during continuous sweeping of the shaft. Hundreds of points are registered. You can start anywhere on the turn. Quality check of measurement is provided.

Multi point Multi point

Multi point is basically the same as EasyTurn™, but instead you can record multiple points on the sector rotated. This will provide an optimized calculation basis. Perfect for e.g. turbine and sliding bearing applications.

Smart functions

 

 Measurement value filter

An advanced electronic filter function can be used to achieve reliable results even under poor measuring conditions. Air turbulence and vibrations from adjacent machines are no match for the Easy-Laser® filter function!

 Result table

The result table shows how well your readings repeat and lets you save comments for each one.

 Multiple sets of feet

The software can adjust to machine designs of all types such as those with two pairs of feet, three pairs of feet, and feet in front of the coupling, etc.

 Thermal growth compensation

Oftentimes, machines expand considerably when moving from a cold to hot operating temperature. The Thermal Growth Compensation function allows the measurement system to calculate the appropriate shims and values needed to make adjustments in such cases. Compensation values for the machines are normally supplied by the manufacturers.

 Tolerance check

Measurement results can be checked against pre-defined tolerance tables or values you determine yourself. This allows you to immediately see if the alignment is within the approved parameters, thereby considerably reducing the amount of time spent on alignment.

 Swap view function

The swap view function allows you to adjust the position of the motor on screen to correspond with the position of the machine in front of you, making it easier to understand adjustment directions.

 360 Live adjustment

Adjust both vertically and horizontally at the same time with measuring units in any position.

360 live adjustment

 Wide live adjustment

Adjust with live values also when measuring units are positioned up to 44° from absolute V and H position.

 Adjustment guide

The adjustment guide helps you decide optimum adjustment by simulating shimming and move. For programs Horizontal and Machine train.

 Select machine image

Choose from different 3D machines to portray your machinery on either side of the coupling.

XT select machine 3D image

 Mirror machine image

The mirror view function allows you to adjust the position of the motor on screen to correspond with the position of the machine in front of you, making it easier to understand adjustment directions.

 Read QR and bar codes

Assign a specific code to a specific machine, then use the built-in camera of your device to open assigned file and settings. (Note: camera resolution requirements applicable.)

 Templates

Save measurement files as templates, with machine data and settings, to quickly start measurements.

 Locked feet

Lock any pair of feet on the machine. Used when aligning base-bound or bolt-bound machines.

 Select coupling type

Choose method depending on coupling type: short flex or spacer shaft.

 Continue session

Your latest measurement is always available, automatically saved.

 Sign reports electronically

Sign-on screen to verify your job. The signature is saved with the PDF file.

 Built-in manual

The app includes a searchable Users Manual which opens the right chapter depending where in the process you are. This makes it quick and easy to find the answer to your user questions.

 AV connector

As standard the XT11 is equipped with a HDMI connector, making it possible to share the display screen direct on a TV monitor or projector screen without any additional software. Useful for training purposes with large groups.

 Multiple languages

The software is available in 12 languages: English, German, French, Spanish, Italian, Polish, Russian, Swedish, Brazilian Portugese, Japanese, Korean, Chinese (traditional and simplified).

Documentation

Save to USB memory

Save your files to USB and copy to other devices.

Make a printout

Quickly print on a wirelessly connected printer.

Versatile reports

Use one of the two formats included, or design your own. Both a PDF and an Excel file is generated.

Save to built-in memory

Save all measurements in the display unit’s internal memory.

Add pictures

Add a photo of the machine to explain your work a little more. Add a thermal image to show the difference after alignment. (IR Camera is optional

Share your reports

Share the reports via email with your client, or to e.g. your OneDrive™ file area.

 

 

SYSTEM PARTS

Display unit ecom Tab-Ex®

Based on Samsung GALAXY Tab Active, ecom´s hazardous area tablet is certified for use in Zone 1/ 21 & DIV 1 hazardous areas.

Features

  • Glove-enabled touch-screen
  • Large 8″ display
  • ATEX approved
  1. Rubber coated housing
  2. Large and clear 8” TFT display, glove-enabled

Measuring units XT50-M / XT50-S

The XT50 measuring units are ATEX approved for use potentially explosive environments. The units utilize dot-type laser and 1-axis square PSD surfaces. A state-of-the-art OLED display shows the angle of the unit, making it easier to position it on the shaft. IP66 and 67, dust- water- and shockproof. Heavy-duty battery for very long operating times. Built-in wireless technology.

Features

  • Built-in wireless technology. Integrated rechargeable battery.
  • TruePSD technology with unlimited resolution for greatest accuracy.
  • Dual laser beams and PSDs.
  • Sturdy aluminium body. IP66/67 design.
  • ATEX approved.
  • OLED display shows the angle of the unit.
  • Slideable target.
  • 20 hours operating time.
  1. Laser angle adjustment
  2. Charger connector
  3. Locking knob
  4. Slidable target/dust cover
  5. OLED display: battery status/unit angle
  6. Extendable stainless steel rods
  7. Chain tightening knob
  8. PSD aperture
  9. Laser aperture

A complete system contains

  • 1 Measuring unit XT50-M
  • 1 Measuring unit XT50-S
  • 2 Shaft brackets with chains and rods
  • 4 Rods 60 mm [2.36″]
  • 2 Rods 120 mm [4.72″]
  • 2 Extension chains 900 mm [35.4″]
  • 1 Measuring tape 3 m [9.8′]
  • 1 Rod tool
  • 1 Charger (100–240 V AC)
  • 1 DC split cable for charging
  • 1 Quick reference manual
  • 1 Cleaning cloth for optics
  • 1 USB memory with manuals
  • 1 Carrying case Ex/ATEX
Optional
  • 1 Display unit ecom Tab-Ex®

TECHNICAL DATA

Display Unit

Name
ecom Tab-Ex®
Type of display/size
TFT 8″ colour screen
Operating temperature
-20–50 °C
Communication
Bluetooth® LE4.0 Wireless technology, WiFi
Camera
3 Mp with flash (rear), 1.3 Mp (front)
Dimensions
WxHxD: 162x256x33 mm [6.4×10.1×1.3″]
Weight (without batteries)
1250 g [2.75 lbs]
Operating time
Up to 11 h continuously
Operating system
Android™ 5.1.1
Ex classification
II 2 GD Ex db ia op is IIC T5 Gb, -20°C ≤ Ta ≤ +50°C
Ex certificate number
Sira 15 ATEX 1205X, IECEx SIR 15.0075X

Measuring Units

Name
XT50-M / XT50-S
Communication
BT wireless technology
Type of detector
1 axis TruePSD 20×20 mm [0.79×0.79″]
Resolution
0.001 mm [0.05 mils]
Measurement accuracy
±1µm ±1%
Measurement range
Up to 20 m [66 feet]
Type of laser
Diode laser
Laser wavelength
635–670 nm
Laser class
Safety class 2
Laser output
<1 mW
Electronic inclinometer
0.1° resolution
Environmental protection
IP class 66 and 67
Operating temperature
-10–50 °C
Storage temperature
-20–50 °C
Relative humidity
10–95%
Housing material
Anodized aluminium + PC/ABS + TPE
Dimensions
WxHxD: 76×76.5×50.9 mm [3.0×3.0x2.0″]
Weight
316 g [11.1 oz]
OLED display
128×64 pixels
Operating time
Up to 20 h continuously
Ex classification
II 2 G Ex ib op is IIC T4 Gb, -10°C ≤ Ta ≤ +50°C
Ex certificate number
Presafe 17 ATEX 10552X, IECEx PRE 17.0049X

DOWNLOADS

Bạn có thể tìm tài liệu sản phẩm và hướng dẫn sử dụng định dạng file PDF tại đây. Nó bao gồm các thông tin sản phẩm của chúng tôi. Phần mềm cập nhật cũng có sẵn trong phần Downloads.

TÍNH NĂNG MỞ RỘNG

Hệ thống đo lường Easy-Laser cực kỳ linh hoạt với nhiều tính năng mở rộng. Bằng cách kết hợp với phụ kiện thông minh, người dùng có thể đáp ứng bất kỳ nhu cầu về hệ thống cân chỉnh nào. Sử dụng ngay bây giờ để trải nghiệm và đảm bảo hiệu suất sản xuất và tiết kiệm chi phí tối ưu !